MACOR® Machining Specifications
Technical information about the processing of MACOR®
Related topics and pages
- MACOR® (Machinable Glass Ceramic (MGC))
General Information
Essential factors for the successful processing
of MACOR® are proper machining speeds and the selection of a suitable coolant. The glass-ceramic can be processed with conventional HSS tools, although we recommend using carbide tools for more extended wear. Further, we recommend using water-soluble coolants designed for sawing and grinding glass or ceramics. Post-firing after machining is not necessary. On the right, you find typical values for the machining of MACOR®.
Back to the MACOR® datasheet
Processing Parameters
Sawing
- Carbide-grit blade
- Alternative: silicon carbide or diamond cut-off wheel
- Band speed: approximately 30,5 m/min.
Turning
- Cutting speed: approximately 9–15 m/min.
- Feed rate: approximately 0,05–0,13 mm/round
- Depth of cut: approximately 3,8–6,4 mm
Milling
- Cutting speed: approximately 6,1–10,7 m/min.
- Chip load approximately 0,002 ipt
- Depth of cut: approximately 3,8–5,1 mm
Drilling
Drill size
(mm) |
Spindle Speed
(rpm) |
Feed rate
(mm/r)
|
approx. 6,4 |
300 |
0,13 |
approx. 12,7 |
250 |
0,18 |
approx. 19,0 |
200 |
0,25 |
approx. 25,4 |
100 |
0,30 |
approx. 50,8 |
50 |
0,38 |
Tapping
- Clearance holes are approximately 0,2–0,3 mm larger than those used for metals
- Chamfer both ends of the hole
- Run the tap in one direction only
(Do not turn the tap back and forth.)
- Continuously flush with water or coolant to remove chips and dust
Grinding
- Use diamond, silicon carbide, or aluminum oxide grinding wheels
Polishing
- Start with loose 400-grit silicon carbide on a steel wheel
- You can do final polishing with cerium oxide or alumina on a polishing pad for glass or ceramics.
*We assume no liability for all processing details mentioned here. Errors are possible and remain reserved.
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